The Process of Setting Up and Calibrating Your Vertical Sachet Filling Machine

Setting up and calibrating your vertical sachet filling machine is a crucial process to ensure accurate and efficient packaging of your products. By following a systematic approach, you can optimize the performance of your machine and minimize downtime. Here is a comprehensive guide to help you through the process:

1. Preparation

Gather all necessary tools and materials, including wrenches, screwdrivers, filler nozzles, and sample products.

Familiarize yourself with the machine’s instruction manual and safety guidelines.

Clear the work area and ensure adequate lighting.

2. Assembly

Unpack the machine components carefully.

Assemble the machine according to the manufacturer’s instructions, paying attention to proper alignment.

Install the filler nozzles and adjust their height to match the desired sachet size.

3. Calibration

a. Feed System Calibration:

– Set the feed rate and agitation speed to achieve consistent and smooth product flow.

– Adjust the hopper height to prevent product bridging or overflow.

b. Bag Former Calibration:

– Install the appropriate film roll and ensure it is properly tensioned.

– Adjust the forming box (collar) to create sachets of the desired size and shape.

– Fine-tune the sealing temperature and pressure for optimal seal strength.

c. Sealing Adjustment:

– Adjust the position and pressure of the sealing wheels to ensure hermetically sealed sachets.

– Experiment with different sealing parameters to optimize seal integrity and prevent product leakage.

d. Scale Calibration:

– Place a known weight of product on the scale and adjust the calibration settings until the correct weight is displayed.

– Repeat the process with different weights to ensure accuracy over a range.

4. Test Run

Fill the hopper with product and start the machine on a test run.

Monitor the machine’s performance, including filling accuracy, sealing quality, and overall efficiency.

Make any necessary adjustments based on the test results.

5. Final Adjustments

Fine-tune the filling parameters to achieve the desired product weight and consistency.

Adjust the timing and sequence of the machine’s operations to optimize performance.

Ensure proper lubrication of all moving parts and check for any leaks or abnormal noises.

By following these steps, you can set up and calibrate your vertical sachet filling machine effectively, ensuring its optimal operation for accurate and efficient packaging of your products. Regular maintenance and calibration will keep your machine performing at its best, minimizing downtime and maximizing production output.